Single-Use Systems (SUS) Accelerate Tubing Market Growth Post-COVID

The global biopharmaceutical tubing market, which reached USD 3,580.4 million in 2022, is projected to grow at a CAGR of 8.3% through 2031, reaching approximately USD 6,674.2 million. This growth is fueled by the increasing adoption of single-use systems (SUS) in biopharmaceutical manufacturing, alongside intensified regulatory efforts to ensure purity and material integrity. Biopharmaceutical tubing—produced through extrusion—is critical for peristaltic pumps, feeding tubes, and drug administration systems, meeting the high sterility and compatibility standards demanded by the medical and pharmaceutical industries.
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Key Market Drivers
1. Rise in Biologics and Advanced Therapies
Biologics, including monoclonal antibodies, mRNA vaccines, and gene therapies, require sterile and precise fluid handling. Tubing systems play a critical role in maintaining aseptic conditions, especially in:
- Upstream & downstream bioprocessing
- Cell culture and fermentation
- Fill-finish and packaging lines
The global increase in FDA approvals of biologics, along with strong pipelines in oncology, autoimmune disorders, and infectious diseases, is driving sustained demand for biopharmaceutical tubing systems.
2. Adoption of Single-Use Technologies (SUT)
Biopharma manufacturers are increasingly moving toward single-use systems, which reduce cleaning validation burdens and the risk of cross-contamination. Tubing is integral to:
- Disposable bioreactor assemblies
- Fluid transfer lines
- Sampling devices
- Sterile connectors
These solutions are particularly important for multi-product facilities, where speed and sterility are paramount.
3. Material Advancements: Silicone, TPE, and Fluoropolymers
Manufacturers offer a wide array of materials to support biocompatibility and durability:
- Silicone: Highly flexible, ideal for peristaltic pumps and autoclaving
- TPE (Thermoplastic Elastomers): Weldable, sealable, and gamma-stable
- Fluoropolymers: Exceptional chemical resistance and inertness for solvents and aggressive media
With a shift toward custom tubing assemblies, OEMs are demanding tailored solutions that meet both USP Class VI and ISO 10993 standards.
Regional Trends
United States
- Dominates the global market with over 35% share due to:
- Robust biologics and vaccine production ecosystem
- FDA’s push for process analytical technologies (PAT)
- Extensive use of single-use bioprocessing systems
- Home to major tubing suppliers and OEM biomanufacturers
- Strong demand for tubing in mRNA production, cell therapies, and oncology pipelines
Japan
- Adopting high-precision tubing for advanced therapies and biosimilars
- Regulatory alignment with ICH guidelines encourages domestic innovation
- Key players like Nipro, Asahi Kasei, and SEKISUI invest in bioprocessing supply chains
- Emphasis on sterile tubing for fill-finish and biologic packaging lines
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Market Segmentation
By Material:
- Silicone
- Thermoplastic Elastomers (TPE)
- Polyvinyl Chloride (PVC)
- Polyolefins
- Fluoropolymers
- Others
By Application:
- Fluid Transfer
- Peristaltic Pump Use
- Sampling & Filling
- Bioreactor Systems
- Media Preparation
By End-User:
- Biopharmaceutical Companies
- Contract Manufacturing Organizations (CMOs)
- Research Institutes
- Medical Device Firms
- Diagnostic Labs
Latest Industry Trends
- Silicone Tubing Enhanced for Extended Pump Life
U.S. firms launch reinforced silicone variants for longer life and minimal spallation in peristaltic pumps. - Japan Fast-Tracks Biologics Tubing for Gene Therapy Facilities
Tubing suppliers are receiving approval for single-use assemblies in regenerative medicine zones. - TPE Tubing Gains Popularity in Closed-Loop Systems
Gamma-stable, weldable TPE is now the tubing of choice in single-use bag assemblies. - Tubing Traceability and Batch Control Now Standard in U.S. Plants
Compliance with FDA 21 CFR Part 11 demands full traceability of all bioprocess tubing components. - Modular Manufacturing Facilities Rely on Flexible Tubing Configurations
OEMs design tubing kits that enable rapid changeover and product line adaptability in multi-drug facilities.
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Opportunities for Growth
- Customization and Modular Tubing Kits: Growing need for quick-turnaround setups in CDMOs and biotech startups.
- Expansion in Emerging Biopharma Hubs: Markets in South Korea, Singapore, and India show rising demand for single-use tubing.
- Eco-Friendly Bioprocess Tubing: Companies are developing recyclable and biodegradable tubing materials.
- Integration of RFID & Barcoding: Enables real-time tubing identification, inventory control, and validation.
Top Players in the Market
Key players shaping the biopharmaceutical tubing landscape include:
- Saint-Gobain Life Sciences
- Watson-Marlow (part of Spirax-Sarco)
- Freudenberg Medical
- Raumedic AG
- W. L. Gore & Associates
- Avantor Inc.
- Thermo Fisher Scientific
- Sartorius AG
- Asahi Kasei Medical
- DuPont
These players are:
- Expanding manufacturing footprints
- Enhancing gamma compatibility and sterilization resilience
- Offering custom assemblies and validation packages
- Collaborating with OEMs for integrated bioprocessing solutions
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Conclusion
As biopharmaceutical manufacturing continues its rapid evolution, tubing is no longer a passive component—it is a critical enabler of sterile, compliant, and efficient drug production. The market is thriving due to advances in single-use technologies, material science, and automation integration, particularly across the U.S., Japan, and emerging biologics hubs.
With a growing emphasis on cell and gene therapy, personalized medicine, and pandemic preparedness, the demand for high-performance, validated biopharma tubing will remain strong. Stakeholders in this space—whether tubing manufacturers, biotech firms, or CMOs—have a timely opportunity to lead innovation in next-generation drug delivery and bioprocessing.
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